
by Joseph Ross
The adage “you get what you pay for” has never been
truer. Sacrificing quality for cost may initially save you money
up front, but in the long run, quality keeps your overall final
costs low and your investment moving along.
A higher cost does not always reflect higher quality products, however.
Simple evaluation and analysis of the equipment choices prior to
purchasing could save you thousands of dollars. Ask lots of questions;
make sure you are getting what you are paying for.
Here is a break down of the basic equipment needed to start up an
orthodontic office, as well as a hypothetical cost comparison over a
ten-year time period:
Low initial investment cost:
- You spend $20,000 on equipment.
- You will need to spend $10,000 on service over 10 years.
- You will lose $10,000 in lost production due to down time.
- Resulting final cost over a 10-year time period is $40,000.
More than likely at the 10-year period the equipment will
need to be replaced.
Higher initial investment cost:
- You spend $25,000 on equipment.
- You will need to spend $2,000 on service over 10 years.
- You will lose $2,000 in lost production due to down time.
- Resulting final cost over a 10-year time period is $29,000.
Because of buying some good quality equipment initially,
the equipment should be in good shape and ready to last
another 10 years.
Patient Chairs
When looking at patient chairs, first and foremost you
should consider the durability. Manufacturing materials known
to last, such as steel and aluminum, should be used as the framework
or bones of the chair. All moving parts should have bearings
or bushings to allow for smooth and long-lasting
movement. Avoid plastics and fiberglass as framework as they
were used a lot about 25 years ago, but tend to weaken and cause
breaks or cracks over time.
The cushions or body of the chair should be several layers of
quality foam, wrapped or covered with a commercial-grade vinyl
or urethane product. All seams should be triple stitched to prevent
any tears or separations (Fig. 1). Cushions seamed with a single
stitch or double stitch will not be as resistant to separation as a
triple-stitched seam (Fig. 2). Seamless upholstery should be
smooth but not stretched, as the stretched upholstery tends to act
like a balloon. One small hole from a pen can quickly cause the
vinyl over the cushion to become a large tear.
Electrical components should be kept to a minimum and easily
accessible—the more parts, the more potential problems.
Fluctuations in electrical current, surges and even power failures
can cause problems. Keep it simple.
Delivery Systems
Traditional dental delivery systems are intended to be used
four-handed and have little or no storage for chairside supplies.
Unless you will be working this way or doing some general dental
as well, try to avoid this type of delivery system.
Most operations in an orthodontic office are performed two
handed. Ergonomically, everything should be located within the
operator’s reach, with minimal amount of twisting and reaching.
Cabinets designed by orthodontic companies were designed to do
just that; instrumentation at your fingertips and supplies and storage
within reach without having to get up.
Quality delivery systems are manufactured with a minimum
of ¾ in. cabinet grade plywood and laminated with a high-pressure
laminate (Fig. 3). Cabinets constructed of inferior materials
such as MDF, particleboard, half plywood or even plastic should
be avoided. MDF and particleboard are actually sawdust and glue
(Fig. 4). Sometimes the inferior products are hard to see, as these
companies tend to conceal these products by laminating all
exposed surfaces (Fig. 5). Hiding the lower quality products, yet
claiming it’s a benefit to have all surfaces laminated.
Tops of the cabinets vary as much as the cabinets themselves;
laminate, quartz, solid surface, marble, glass and even molded plastic.
According to the consumer reports website, quartz is ranked
highest for countertop materials, followed by laminate. Most companies
manufacturing cabinets use laminate as a standard anyway,
but have options for the upgraded materials.
One big question we have been asked over the years concerns
acid etch. When dripped on standard laminate it will wash out the
color. It will eat plastic and discolor and etch solid surface, granite,
as well as marble. Both quartz and laminates that are treated with a
chemical-resistant additive will prevent any marking or staining.
Drawers should be constructed of wood or metal and attached
to the drawer slides with screws. Full-extension ball-bearing slides
will give the longest life as well as the best access to the back of the
drawers (Fig. 6). Lower quality cabinets have plastic drawers or a
drawer stock material (generally particleboard). Drawers attached
with pop rivets, epoxy or even pins do not allow for adjustment.
Some drawer slides are epoxy-coated and don’t allow full access to
the back of the cabinet (Fig. 7), as well as pull out of the cabinet
completely when not intending to do so. All are indications of
lower quality to save on cost.
Doctor Stools
Stool mechanisms and bases should be constructed of steel
or aluminum. Some companies use plastic as a base material. Plastic bases tend to wear quickly, show signs of fatigue and flex,
making them difficult to roll. One thing to be sure of is that the
base has at least five legs. Bases that have four are awkward and
will tip over easily.
A minimum of 2in quality foam for cushioning on both the
seat and back (Fig. 8) will prevent sitting on the actual framework
of the chair. This will last longer than a single thin layer
of foam (Fig. 9).
Lighting
Lighting is a major concern in an orthodontic office. There are
two commonly used types of lighting: ambient or indirect, and task
lighting or directed. Ambient lighting is the light available in all of
the clinic areas as well as in the patient’s mouth. A task light will be
a directed beam into the patient’s mouth, illuminating the working
area brightly. Try keeping the ratio of ambient light candlepower
versus the task light candlepower to a maximum of 5:1 (Fig. 10).
Simply put, if the ambient light in an office registers 100 candlepower
and the task light puts out 1500 candlepower, the ratio is
15:1 (Fig. 11). This will cause eye fatigue and strain. For orthodontics,
one major overlooked fact is the color temperature of the bulbs,
whether ambient or task. Because most bonding cement is activated
by a blue light, it is best to stay away from anything above 5,000K,
as this is the start of the blue spectrum of light.
Mechanical Room
One costly error orthodontists make is over-compensating with
the mechanical equipment. Someone who doesn’t understand how
an orthodontic office functions will look at a floor plan of an orthodontic
office and see six chairs; they immediately advise using a vacuum
pump and compressor for six-users. In reality, for an
orthodontic office we recommend only a three-user system, as we
would never be using six handpieces or six high vacs at one time.
Typically we recommend the users to be half of the number of treatment
chairs. The difference in cost from a three-user system to a sixuser
system can be as much as $8,000, depending on the brand.
When all is said and done, you alone have the final say on
where your money goes and what you really need or want. Do you
prefer a quality product over a cheap price?
|